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⚙️ Engineering & Manufacturing · Vocabulary for Specific Fields · 150 words

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engineering
n
using science and math to design and build things
She studied mechanical engineering at a technical university.
mechanical
adj
relating to machines or moving parts
The delay was caused by a mechanical fault in the conveyor.
electrical
adj
relating to or using electricity
An electrical fault started the fire in the workshop.
civil engineering
n
designing and building roads, bridges and buildings
Civil engineering firms are bidding for the new bridge project.
manufacturing
n
making goods in large quantities using machines
Manufacturing accounts for a large share of exports.
production line
n
a sequence of machines and workers that make a product
Installing a new production line will double the output of the plant.
assembly line
n
a line where products are put together step by step
Robots now do most of the welding on the assembly line.
assembly
n
putting parts together; a unit made of parts
Final assembly takes place in the Bac Ninh factory.
component
n
a part that combines with others to form a product
Most electronic components for the assembly are imported from Japan.
spare part
n
a part kept to replace a broken one
We keep spare parts for every critical machine.
raw material
n
a basic substance used to make products
Rising raw material prices increased our production costs this quarter.
blueprint
n
a detailed technical plan of a building or machine
The engineers studied the blueprint before starting work.
technical drawing
n
a precise drawing that shows how something is made
Every part must match the dimensions in the technical drawing.
computer-aided design
n
using software to create technical designs
All new parts are designed with computer-aided design software.
prototype
n
an early model built to test a design
The team tested the prototype in extreme heat.
specification
n
detailed requirements a product must meet
The steel does not meet the customer specification.
tolerance
n
the allowed amount of variation in a measurement
The shaft diameter has a tolerance of 0.02 millimeters.
dimension
n
a measurement such as length, width or height
Check the dimensions of each part before assembly.
calibration
n
adjusting an instrument so it measures accurately
All pressure gauges in the plant require calibration every six months.
measurement
n
the act or result of measuring
Accurate measurement is essential in precision engineering and quality control.
precision
n
the quality of being exact and accurate
Aircraft engine parts are machined with extreme precision.
machine tool
n
a powered machine used to cut or shape metal
The workshop invested in modern machine tools to improve accuracy.
lathe
n
a machine that shapes material by rotating it against a tool
He shaped the metal rod on a lathe.
milling
n
cutting material with a rotating tool
Milling is used to make flat surfaces and slots.
welding
n
joining metal pieces by heating and melting them
Welding must be done in a well-ventilated area.
casting
n
shaping metal by pouring it into a mold
Engine blocks for the motorbikes are produced by aluminum casting.
mold
n
a hollow container used to shape liquid material
The plastic is injected into a steel mold.
injection molding
n
making plastic parts by forcing melted plastic into molds
The phone cases are made by injection molding.
forging
n
shaping hot metal by hammering or pressing
Forging makes the crankshaft much stronger than machining from solid bar.
machining
n
cutting and shaping material with machine tools
The cast parts need final machining before they go to assembly.
CNC
n
computer numerical control of machine tools
The factory runs twenty CNC machines around the clock.
automation
n
using machines and control systems instead of manual work
Automation of the packing area reduced labor costs at the plant.
robot
n
a machine that performs tasks automatically
A robot loads metal sheets into the press every few seconds.
programmable logic controller
n
an industrial computer that controls machines
The conveyor is controlled by a programmable logic controller.
sensor
n
a device that detects changes such as heat or movement
A temperature sensor stops the machine if it overheats.
actuator
n
a device that moves or controls a mechanism
The actuator opens the valve when pressure rises.
control system
n
a system that manages the behavior of machines
Engineers upgraded the control system of the boiler.
hydraulic
adj
operated by liquid under pressure
The press uses a hydraulic cylinder to apply force.
pneumatic
adj
operated by compressed air
Pneumatic tools are lighter and safer than electric ones for assembly work.
compressor
n
a machine that increases the pressure of a gas
The air compressor supplies all the tools in the workshop.
pump
n
a machine that moves liquid or gas
The cooling pump failed during the night shift.
valve
n
a device that controls the flow of liquid or gas
Close the main valve before repairing the pipe.
bearing
n
a part that reduces friction between moving parts
A worn bearing caused the loud noise in the motor.
gear
n
a toothed wheel that transfers motion
The gears in the gearbox need regular lubrication.
shaft
n
a rotating rod that transmits power
The motor shaft is connected to the pump.
motor
n
a machine that converts energy into motion
A three-phase electric motor drives the main conveyor belt.
engine
n
a machine that burns fuel to produce power
A large diesel engine powers the backup generator during outages.
turbine
n
a machine with blades turned by water, steam or wind
The wind turbine generates power for two hundred homes.
generator
n
a machine that produces electricity
The hospital switched to the generator during the blackout.
conveyor belt
n
a moving belt that carries objects in a factory
Packages move along a conveyor belt to the loading area.
lubrication
n
applying oil or grease to reduce friction
Regular lubrication extends the life of the machine.
friction
n
the force that resists movement between surfaces
Friction between the parts produces a lot of heat.
torque
n
a force that causes rotation
Tighten all the wheel bolts to the torque specified in the manual.
load
n
the weight or force a structure must support
The beam is designed to carry a load of ten tonnes.
stress
n
internal force per unit area in a material
The engineers calculated the stress on each support of the bridge.
strain
n
the change in shape of a material under force
Sensors continuously measure strain in the main cables of the bridge.
tensile strength
n
the maximum pulling force a material can withstand
This grade of steel has a high tensile strength suitable for cables.
fatigue
n
weakening of material from repeated stress
Metal fatigue caused the crack in the wing.
corrosion
n
gradual damage to metal by chemical reaction
A special coating protects the steel structure from corrosion near the sea.
alloy
n
a metal made by mixing two or more metals
The frame is made of a light aluminum alloy.
stainless steel
n
steel that resists rust
Food processing equipment is made of stainless steel.
composite material
n
a material made from two or more different substances
Modern aircraft use a lot of composite material.
concrete
n
a building material of cement, sand, stones and water
The foundations of the new warehouse were made of high-strength concrete.
reinforced concrete
n
concrete strengthened with steel bars
The new river bridge is built entirely from reinforced concrete.
cement
n
a gray powder that hardens when mixed with water
Cement prices rose because of high energy costs.
foundation
n
the base that supports a building underground
Work on the foundation of the factory began in January.
beam
n
a long horizontal piece that supports a structure
A steel beam supports the roof of the warehouse.
column
n
a vertical support in a building
Each column carries part of the floor load.
scaffolding
n
a temporary frame used by workers on buildings
The scaffolding must be inspected by a supervisor every morning.
construction site
n
a place where a building is being built
Hard hats must be worn on the construction site.
contractor
n
a company hired to do construction or technical work
The contractor finished the factory two weeks early.
site engineer
n
an engineer who supervises work on a construction site
The site engineer checked the steel before the concrete was poured.
structural
adj
relating to the parts that support a building
The inspection found serious structural damage after the earthquake.
infrastructure
n
basic systems such as roads, power and water
The government is investing heavily in transport infrastructure across the region.
feasibility study
n
an assessment of whether a project is practical
The feasibility study recommended building the plant near the port.
bill of materials
n
a list of all parts needed to make a product
The bill of materials lists 240 parts for the pump.
quality control
n
checking products to make sure they meet standards
Quality control rejected five percent of the batch.
quality assurance
n
processes that prevent defects and ensure quality
Quality assurance audits of every production line are held each quarter.
inspection
n
a careful check for faults or compliance
The steam boiler passed its annual safety inspection last week.
defect
n
a fault in a product
The defect was traced to a faulty machine setting.
defect rate
n
the proportion of products with faults
The new process cut the defect rate to under one percent.
root cause analysis
n
a method for finding the basic cause of a problem
The team carried out a root cause analysis after the breakdown.
standard operating procedure
n
written step-by-step instructions for a routine task
Operators must follow the standard operating procedure exactly.
ISO standard
n
an international standard for quality or safety
The factory is certified to the ISO standard for quality management.
certification
n
official confirmation that standards are met
The plant received environmental certification after a long audit last year.
lean manufacturing
n
a production method that eliminates waste
Lean manufacturing reduced inventory by forty percent within one year.
just-in-time
adj
producing or delivering goods only when needed
The plant uses just-in-time delivery for most parts.
continuous improvement
n
ongoing small changes to improve processes
Workers suggest ideas for continuous improvement every week.
six sigma
n
a data-driven method to reduce defects
The plant manager has a Six Sigma black belt.
throughput
n
the amount produced or processed in a given time
The new machine increased throughput by twenty percent.
capacity
n
the maximum amount a plant can produce
The factory is now running at full capacity to meet export orders.
output
n
the amount produced
Monthly output at the plant reached fifty thousand units in May.
yield
n
the percentage of good products from a process
Better cleaning improved the yield on the chip line.
downtime
n
time when equipment is not operating
Unplanned downtime costs the plant thousands of dollars per hour.
preventive maintenance
n
regular servicing to stop breakdowns before they happen
Preventive maintenance on all presses is scheduled every Saturday morning.
maintenance
n
work done to keep equipment in good condition
The maintenance team repaired the overhead crane during the night.
breakdown
n
a sudden failure of a machine
A breakdown on line two stopped production for six hours.
overhaul
n
a complete inspection and repair of a machine
The turbine is due for a major overhaul.
troubleshooting
n
finding and fixing the cause of a fault
Troubleshooting the control panel took most of the shift.
shift
n
a set period of work in a factory
The plant runs three eight-hour shifts a day, seven days a week.
operator
n
a worker who runs a machine
Each operator is trained on two different machines.
technician
n
a skilled worker who maintains technical equipment
A technician replaced the faulty sensor on the packaging machine.
workshop
n
a room or building where things are made or repaired
The repair workshop is next to the warehouse.
occupational safety
n
protecting workers from injury and illness at work
All new staff attend a course on occupational safety.
personal protective equipment
n
gear such as helmets and gloves worn for safety
Workers must wear personal protective equipment at all times.
hazard
n
something that could cause harm
Loose cables on the workshop floor are a serious tripping hazard.
risk assessment
n
identifying hazards and judging how serious they are
A risk assessment is required before any work at height.
electricity
n
energy carried by moving electrons
The plant uses a lot of electricity at night.
voltage
n
the force that pushes electric current
The machine runs on a voltage of 380 volts.
current
n
the flow of electricity through a wire
The current was too high and tripped the breaker.
circuit
n
a closed path through which electric current flows
A short circuit in the cabinet damaged the main control board.
circuit breaker
n
a switch that cuts power when current is too high
The circuit breaker tripped when the motor overheated.
transformer
n
a device that changes the voltage of electricity
A new transformer was installed at the substation.
wiring
n
the system of wires in a building or machine
The old wiring must be replaced before the inspection.
grounding
n
connecting equipment to the earth for safety
Proper grounding of all machines protects workers from electric shock.
power supply
n
a source that provides electrical power
The laboratory has an uninterrupted power supply for its sensitive equipment.
renewable energy
n
energy from sources that do not run out, like sun and wind
The factory gets thirty percent of its power from renewable energy.
solar panel
n
a panel that converts sunlight into electricity
Solar panels were installed on the warehouse roof.
energy efficiency
n
using less energy to do the same work
LED lighting improved energy efficiency in the plant.
heat exchanger
n
a device that transfers heat between two fluids
The heat exchanger recovers waste heat from the furnace.
boiler
n
a tank that heats water to produce steam
The boiler supplies steam to the dyeing machines.
furnace
n
an enclosed space where material is heated to high temperatures
Steel scrap is melted in an electric furnace.
thermodynamics
n
the science of heat and energy transfer
Thermodynamics is a core subject for mechanical engineers.
fluid mechanics
n
the study of how liquids and gases move
Fluid mechanics is used to design efficient pipelines.
pressure
n
force applied over an area
The pressure in the tank must not exceed ten bar.
temperature
n
how hot or cold something is
The oven temperature is checked and recorded every hour by the operator.
pipeline
n
a long system of pipes for carrying liquid or gas
A new gas pipeline will supply the industrial park.
fitting
n
a small part used to connect pipes or components
Check every pipe fitting for leaks after installation and pressure testing.
bolt
n
a metal pin with a thread used with a nut
Tighten each bolt on the flange with a calibrated torque wrench.
fastener
n
a device such as a screw or bolt that joins parts
The supplier provides all fasteners for the assembly.
batch
n
a quantity of goods produced at one time
Each batch is tested before it leaves the plant.
mass production
n
making large numbers of identical products
Mass production lowered the cost of the new scooter.
packaging
n
materials used to wrap or protect products
The packaging must protect the glass during shipping.
warehouse
n
a large building for storing goods
Finished goods are stored in the warehouse until shipment.
simulation
n
a computer model used to test how something will behave
A simulation showed the bridge could withstand strong winds.
finite element analysis
n
a numerical method for predicting stress in structures
Finite element analysis revealed weak points in the bracket.
efficiency
n
the ratio of useful output to input
The new motor has an efficiency of ninety-five percent.
commissioning
n
testing new equipment before it starts operating
Commissioning of the new line will take two weeks.
installation
n
putting equipment in place ready for use
Installation of the cooling system starts on Monday.
wastewater treatment
n
cleaning used water before releasing it
The industrial park has a central wastewater treatment plant.
emission
n
gas or substance released into the air
New filters on the chimney cut dust emissions by eighty percent.
industrial park
n
an area of land developed for factories
Several electronics firms moved into the industrial park.
drilling
n
making holes in material with a rotating tool
Drilling the mounting holes takes about two minutes per steel plate.
grinding
n
smoothing or shaping a surface with an abrasive wheel
Grinding gives the shaft a very smooth and accurate surface finish.
sheet metal
n
metal formed into thin flat pieces
The machine covers are made from sheet metal cut by laser.
crane
n
a tall machine used to lift heavy objects
A tower crane lifted the steel beams onto the roof of the building.
work order
n
a document authorizing a specific job
The supervisor issued a work order to repair the leaking pump.
surface finish
n
the texture and quality of a part’s surface
The customer requires a smooth surface finish on all visible parts.
load-bearing
adj
supporting the weight of a structure
Do not remove that wall because it is load-bearing.
material handling
n
moving and storing materials within a facility
Forklifts and conveyors are used for material handling in the warehouse.

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